EPDM Rubber Coatings:
Liquid EPDM coatings require a lower molecular
weight polymer than is used in the molded products mentioned above.
But the other and even more important requirement is the ability
to cure at ambient temperature. Pro Guard Coatings began development
work on liquid EPDM coatings in 1990 and launched the first commercially
available EPDM coatings the following year, Numerous incremental
improvements were made over the next several years but the most
significant improvements resulted after the discovery of several
new catalysts. The products now cure faster, produce better film
properties, meet California VOC restrictions, don not need special
hazard labeling, have excellent storage stability, and are environmentally
friendly.
How does EPDM rubber compare to
other coating types?
Water resistance…………
EPDM is better than epoxies, urethanes, acrylics, polyesters and
alkyds at equal film thickness and is not affected by continuous
immersion.
UV resistance……………
equal or better than acrylics, polyesters and urethanes; much
better than alkyds and epoxies.
Temperature tolerance……………
EPDM is better than all other coatings polymers except Silicones.
EPDM can withstand live steam as well as cryogenic temperatures.
Flexibility…………………
Better than epoxies, alkyds and most acrylics, equals to urethanes
and polyesters. EPDM coating can be applied to flexible as well
as rigid substrates.
Chemical resistance………….
EPDM has very good resistance to strong alkalis, concentrated
slat solutions, many acids, alcohols and polar solvents such as
ketoses. EPDM has poor resistance to oils, fats, waxes and hydrocarbon
solvents.
Surface tolerance………. EPDM
coatings will not bond t a surface that is damp with moisture
but will bond to oil or wax contaminated surface. EPDM coating
and also be applied directly to metal surfaces which have tightly
adhering corrosion without a primer.
Where can EPDM Coating be used to their best advantage:
The unique combination of properties, which EPDM coating posses
can be best utilized when they are applied to the exterior surfaces
of stationary structures. Examples are:
ROOFS…………. metal, rubber
or thermoplastic membrane, fiberglass, urethane foam, cement tile
and plywood.
METAL SIDING……….. can be
applied with little or no surface preparation as a one-coat finish
on steel buildings.
CONCRETE TANKS…..... The excellent water
proofing properties of EPDM will reduce or prevent spalling of
the concrete in cold climates.
CORROSIVE and HUMID ENVIRONMENTS......... Exposed
structural steel on the interior of industrial buildings with
humid or corrosive environments can be coated with minimal surface
preparation. Plating operations, smelters, concrete casting operations,
dye works, and paper mills are just a few examples. High-density
poultry and hog production operations are another good use to
protect steel from the corrosive environment produced by the manure.
IMPOUNDMENTS…..... liquid EPDM coating
is a good choice for exterior spill containment structures because
of their excellent weathering ad broad chemical resistance properties.
PONDS & FOUNTAINS........ Concrete fish
ponds, fountains and reflecting pool are another good applications
for EPDM. These are demanding applications where the unique properties
of EPDM have a distinct advantage over other products.
Unsuitable application for EPDM Coatings:
The relatively slow and non aggressive adhesion of EPDM coatings
makes them poor candidates as factory applied finishes or as coatings
for products which come in contact with each other during shipment
or use. They are also not recommended for environments where they
could be exposed to oils, fats, waxes or liquids with similar characteristics.
Environmental impact:
EPDM rubber coatings are high solids products which meet the California
VOC (volatile organic compounds) restrictions. They are not water
soluble in their uncured state and don not contains compounds, which
could find their way into the water supply. The fact that these
coatings do not require primers further reduces VOC emissions and
the potentials use of water polluting products. The durability of
these coating also lengthens the recoat period so that their environmental
impact is lessened even more.
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